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Successful Prints and Nylon Is Tough

July 2, 2014

Yay finally!  I swapped out the cheapo PLA I got from Amazon for the good stuff from Matterhackers.  Working great!

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For more nerdy fun here’s video of it working…

OK so with PLA mastered I was ready to tackle my dream… a cooler latch with a living hinge!  This has become my “white whale” project.

Many many many test prints later I can say with authority… Nylon is really difficult to print with.  I’ve tweaked my printer and filament profiles every which way but what I get is more like a water filter than solid plastic.  The flexibility is there (essential for a living hinge) but the rest of the piece is nowhere near usable.

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My first attempt. Interesting but non-functional

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After that I printed many many test pieces. Bad de-lamination and rough top surfaces. Top left is an attempt to “bridge”, standard in test pieces. See all the stringy bits? Not good.

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I redesigned it to be solid, thinking that would make those parts more robust. No dice.

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The living hinge part works great! Unfortunately the rest of it is super flexible too.

For now I’m giving up on Nylon… I’ll come back to it.  Thinking about taking advantage of the dual nozzles to print PLA for hard bits and Nylon for flexible bits, all in one part.

In the meantime, time to learn my way around ABS.  My friend Stuart needs a fan shroud for his mini server in a closet, perfect candidate for that material.  Also Greg wants me to print some accessories for the Gumby’s that run his model trains.

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Nearly successful calibration print

June 14, 2014

Huzzah!  After breaking a bunch of glass, cursing Kapton, and putting my laptop in the shop I finally have my calibration print.  Not done yet… hopefully I’m not jinxing it.


My build plate temperature control seems to be stuck, it goes all the way to max no matter what I set it on.  It’s at 150c!  Much too high.

This broke the glass I started with and several pieces of window glass and mirror before I learned about Borosilicate glass (heat stress resistant).

Applying skinny strips of Kapton tape is maddening.  Instead I’m spraying hairspray on the glass and printing directly on it.  Works great!  We’ll see how hard it is to remove the print.

Aaugh!  The printer stopped due to MAXTEMP.  Time for some more Googling…  at least the print came off the plate real easy!

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Bukobot Assembly Part II

May 18, 2014

Finally I have time to continue!


Heated bed and extruder in progress.


Fully assembled!

Ok now how do I run this thing? 😉

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Bukobot Assembly Part I

May 11, 2014

My Bukobot kit arrived yesterday so this morning I got to work. So many parts! I’m in nerd heaven.


Frame brackets kit in progress


Amazingly clever design!

Whoever thought up this system for connecting milled aluminum bars was a genius. See how the clearance of nuts above the brackets creates slots for the aluminum channel? Also, the channel gap just the right size to hold the 5mm nuts from turning when you tighten the screws.


Frame Bracket Kit complete


Z-motor Kit complete


X Nnd Motor Assembly and X/Y Rrods and bearings


Bed attached to Y axis

OK that’s it for today.

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Quick hack lumber cradle

January 26, 2014

I cleared a shed and couldn’t figure out what to do with my scrap lumber pile. This weekend I put some of the scrap to use along with some cheapo caster wheels and slapped together this lumber cradle.  Makes good use of the empty floor space too.

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Promising Paleo Bread

January 12, 2014

I’ve been searching for a fluffy paleo sandwich bread recipe, maybe this one’s a winner? The trouble is I quit my browser without saving it.  If it’s as good as i looks I’ll post it later when I find it again.

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REPOST: Biomass Briquette Press

January 5, 2014

(server crashed and restored from a backup so lost original from Nov 13, 2013)

I’ve been wanting to build this for a loooong time. When my parents came for a visit I decided it was the perfect project for father son bonding to get me off my duff.  I got the plans for the Micro Compound Lever Biomass Briquette Press from Engineers Without Borders.

Why do this?  Well, I’m a bit obsessed with finding uses for waste.  Food scraps go to the chickens or compost.  Paper/plastic/metal in the recycler.  I read in a novel you can make phosphorous from urine though I haven’t tried that one.  So what about all those yard trimmings and leaves?  Aside from conservation I want to prep for the inevitable zombie apocalypse by familiarizing myself with alternative fuel sources.

So here’s the finished press…



… and here are some pucks.


Don’t those look tasty?  Actually they’re not nearly dense enough.  The material that comes out of my wood chipper is too large, it doesn’t break up leaves and brush well enough for it to be packed tightly.  The bottom right briquette is the best but that’s because it was bottom of the batch with lots of paper and sawdust.

So that’s the next project I think, something to grind up brush into sawdust.  I also want a plastic granulator so I can re-melt plastic junk into filament for a 3D printer.  Engineers Without Borders has a design for a biomass grinder but I’m not too impressed with it.  I bought inexpensive plans for a DIY hammer mill but that will only work for brush.  Still looking for a solid DIY solution that covers all the bases.






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More Fun with PogoPlug

February 19, 2013

OK let’s see what other magic I can make…

  • X wp-naapd
    • Removed, daemon won’t run with systemd out of the box
  • X Try mediatomb
    • W00t!  works great with mysql db
    • UPnP players for Android and OSX are crappy.  No UPnP/DNLA for Roku.
    • Removed.
  • √ Reinstalled Pogoplug software for web access
    • Works great!  I can access all my goodies over the internet.  It’s too slow for listening to music away from home.
    • Best solution for playing from Android phone, good browser and player options, UI is responsive.
  • Stream iTunes Music to Mac and Roku
    • Installed Plex server using alpha build for ARM devices (started here then toward end of the thread found an updated build here).
    • It works!  At least the older build.  Quite slow but maybe a good Roku solution to get content to the TV/stereo (Plex player UI is well developed)
    • TODO: Try updated build, create a systemd service/script using the instructions from mediatomb.

Still more stuff to try…


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Cracker Dinner

February 11, 2013


Grain free crackers, salmon salad, goat cheese

We’re experimenting with grain free crackers. These came out great so… crackers for dinner!

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Indoor constellations of digital life

February 10, 2013


Drobo, Router, Airport, Roku, Onkyo, Phillips, Pogo, Mercury, Express, Samsung

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